Metal 3D Printing & Additive Manufacturing

Posted by 3DEO on Jun 13, 2018 5:16:11 PM

The Economics of Investment Casting Versus Metal 3D Printing

Production runs of small, intricate metal components have traditionally been addressed by metal injection molding or investment casting. Some manufacturers, however, are finding that advances in 3D printing technology can make it a cheaper and faster alternative.


The question of which manufacturing method is best suited to metal part production can be complicated. It’s not a decision that can be reached by weighing only a single factor. To arrive at the best decision, it’s important for businesses to consider many factors and prioritize.

Are fast lead times essential? Do the components have tensile, strength, or hardness requirements? Is surface finish a major consideration? While it’s important for businesses to weigh various priorities, the final cost-per-part (within quality specifications) is often the deciding factor in which technique wins out.

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Topics: Metal 3D Printing, Manufacturing, industry trends, Investment Casting, Traditional Manufacturing

Posted by 3DEO on Mar 13, 2018 10:38:02 AM

Metal 3D Printing Processes - Metal Extrusion FFF/FDM

Overview of Metal Extrusion for 3D Printing

Metal extrusion in additive manufacturing is a fairly new process. Similar to the wildly popular plastic-based FDM process, filament is heated and drawn through a nozzle and then deposited layer-by-layer. This filament is a combination of thermoplastic material and metallic particles. The nozzle moves in the x and y axes across the part for a given layer. The build platform then lowers to make room for new layers. After the part is complete, it is placed into a sintering furnace to burn out the remaining plastic and sinter the metal particles together. Extrusion-based additive manufacturing has been widely used for plastics and polymers, but only recently has developed to create metal parts.

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Topics: Metal AM Processes, additive manufacturing, industry trends, Metal 3D Printing, Manufacturing

Posted by 3DEO on Mar 5, 2018 11:20:30 AM

Metal Additive Manufacturing (AM) Processes - Binder Jetting

Overview of Binder Jetting

Binder Jetting is a powder bed process that utilizes inkjet technology and a binding agent. The liquid binder is used to “glue” the metal powder together within and between layers. A layer of metal powder is first rolled onto the build tray, and then an inkjet print head moves along the x and y axes and deposits binder in the shape of the part for each respective layer. After each layer is created, the build platform is lowered incrementally to make room for the next layer. The part being printed is supported within the powder bed by the unbound powder, which is then removed to complete the process. The result is a “green part” which then needs to be placed in a sintering furnace to achieve final part density.

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Topics: Metal AM Processes, additive manufacturing, industry trends, Metal 3D Printing, Manufacturing

Posted by 3DEO on Feb 20, 2018 11:27:07 AM

What is Metal Additive Manufacturing? An Introduction & Benefits of AM

3D printing, also known as additive manufacturing (AM), is one of the most exciting manufacturing technologies talked about today. We are now seeing a second modern wave of interest and enthusiasm for 3D printing with advances appearing in news feeds everyday across markets including consumer, industrial, automotive, aerospace, medical, and many more.

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Topics: additive manufacturing, stainless steel, industry trends, Metal 3D Printing, Design for 3D Printing

Posted by 3DEO on Jan 4, 2018 10:17:21 AM

Why 67% of 3D Printing Customers are WAITING to Invest in AM

As the research from Dimension clearly demonstrates, most prospective 3D printing customers are waiting for big success stories prior to adopting the technology. The burden is on us, 3D printing companies, to showcase fantastic new applications of the technology.

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Topics: Metal 3D Printing, Manufacturing, Strategy, additive manufacturing, industry trends

Posted by 3DEO on Nov 7, 2017 11:12:53 AM

3DEO in the News: EBN Online Article

Future-Proof On-Demand Supply Chain with 3D Printing

How do supply chain managers keep up with the Industry 4.0 revolution that’s decentralizing production through on-demand products and technologies like 3D printing?
 
3DEO president Matt Sand gives his thoughts in an article for EBN Online where he highlights the main value proposition for 3D printing in the supply chain -- on-demand manufacturing. 
 
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Topics: supply chain, Metal 3D Printing, industry trends, Manufacturing

Posted by 3DEO on Oct 24, 2017 9:59:52 AM

PPAP = Production Part Approval Process

If you supply production parts for the aerospace or automotive industries, PPAP is an acronym that you will hear about a lot.  PPAP stands for Production Part Approval Process, and it’s the mechanism buyers in the supply chain use to gain confidence in component supplier’s production processes.  This happens by establishing a reliable and repeatable production process, certified by the customer, that identifies and mitigates risks of failures or defects in the end product.

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Topics: Automotive, Manufacturing, Metal 3D Printing, industry trends

Posted by 3DEO on Oct 12, 2017 9:00:00 AM

The Big Bet: Why GE Invested Billions (And Counting) in Additive Manufacturing

Additive manufacturing still seems risky for many manufacturers, but GE’s isn’t bluffing as they revolutionize their approach to global operations through an Advanced Manufacturing strategy that includes metal 3D printing at its core.

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Topics: Metal 3D Printing, industry trends, Manufacturing